Planning is crucial to handle any kind of operation, whether it is to deal with industrial machine tools. There are several things that can impact the prices of CNC machines including their design, material, and turnaround time. In this article, we have shortlisted all the factors that impact the prices of CNC industrial machines. Here’s the list:
Material has a great impact on the machinery. It has an influence on raw material as well as the fact that how easy it will be to machine it. In some cases, the raw material may be available at low prices, but if it is hard to machine, it can end up being more expensive. For instance, in the case of hazardous materials which need additional precautionary measurements, they can end up adding more to the production cost. Whereas, the softer materials are easy to cut and takes less machine time, making them ideal for industrial machinery.
The Finish of the Machine
The surface finishing, heat treatments, coatings, and anodizing add a great amount to the total cost. So, they need to be carefully evaluated. The multiple finish processes or adding a different surface finish on one part can also become a factor in increasing the cost of machines.
Number of Setups
Another factor worth mentioning by Flint’s team is the number of setups and operations. Each machinery part has its own different operations, each requiring series of setups. This can include machine setup, CAM programming, part fixturing, and many more. Most of the parts can be brought down to six or fewer setups which makes the prices of machinery available in machine tool distributors in Georgia and Southeast go down. The fewer setups allow you to reduce the setup time by half time or more, which in turn makes it better and quicker to machine CNC milled parts.
Taking the assistance of an experienced engineer during the design phase to verify the CAD drawing may get expensive, but in the long-term it will reduce the total cost. On the other hand, the drawings that are inaccurate and incomplete can lead to manufacturing the parts twice to achieve the desired accuracy, which adds to both time and the overall cost.
Unnecessary tight tolerances in the design of CNC machine parts can add to their overall cost in the machine tool distributors in the Southeast. Generally, the numerical callouts are essential for the surfaces that are important for the part’s function. Whereas, the less important features can have standard tolerances of +/- 0.127mm.
The parts with extremely thin walls (0.794mm) are not a rational choice for CNC machinery available for sale. The thin walls become the reason for distortion, which in turn makes it harder to maintain the tolerance. Also, they can slow down the speed of the machine. Both these issues lead to add more cost on the machine as well as in its operation time.
Therefore, getting CNC machinery from well-known shops like Flint Machine Tools can prevent you from paying for unnecessary expensive machinery. Also, they will help to make the use of machines both functional and cost-efficient.